Nowicki KN-330 Vacuum Bowl Cutter

• For general production of smoked, steamed and raw sausages and vast possibilities in production of superb fine grain emulsion from crude materials like pig skin and tendons and fish leftovers.
• For a very fine fresh and/or pre-cut frozen meat granulating,
• Spiced stuffing preparation with other edible products.
• Cutting of frozen meat treated by guillotine or meat flaker with temperature not lower than – 12 C
• Cutting in a vacuum environment up to 95%
• Option for Nx injection

Standard Equipment: 

• Acid resistance – complete stainless realization according to CE directives
• Narrow cutting chamber for really uniform cutting results throughout the batch
• Close distance : edge of knives – bowl for excellent cutting in the air results.
• Self – supporting solid stainless steel construction covers
• Closed machine due to construction closed with metal plates has lower noise emittance
• Excellent shape of bowl for emulsion based production.
• Properly profiled unloading disc to remove quickly the product from bowl
• Cutter-head cover made of stainless steel
• Efficient vacuum system based on BUSCH vacuum pump
• Hydraulic loader and unloading disc
• Control of   knives/bowl covers are executed by joystics from touch panel
• Stable construction the weight of around 5 tons warrants no vibration, no problems with bearings on knife shaft
• Extremely easy to keep clean – all covers up, no problem to reach all places.
• Check opening holes in bowl housing
• Microprocessor control unit with up to 40 programs
• 2 Sets of knives (shapes to be choose by customer – depending on processed meat)
• Central lubrication system – also with diagnostic system
• Semi-automatic key for cutter head
• Lower acid resistant shield for motor protection
• Stainless steel feet with height regulation
• AC drive motor as a standard. Producer Baumueller
• Connection cable covered with stainless steel tube (5m)
• Electric box with all components is separated from the cutter to avoid flooding
• Electric components from world-wide known producers: Danfoss, Mitsubishi, Schneider, ABB
• Opening hole in front cover to add the spices
• Electric cabinet (made completely of stainless steel) away of cutter for following reasons: separation of electric/electronic appliances from mechanic ones, electric box must be properly ventilated to avoid overheating of electronic elements, to enable the easy access to bowl cutter
• Security brake for drive of knives /bowl

Control System:

• New microprocessor control system in front of the bowl of cutter based on PLC Mitsubishi with joysticks
• Control in utilizing up to 40 programs – possibility to determine the program according to: time of process, number of bowl, temperature of batch.
• Manual work mode
• SEMI PROGRAMMED 6 steps for easy operation .
• Variable speed of knives: in cutting speed:100-4500rpm (max.linear speed of knife is ~ 155 m/s), in mixing speed:100-300rpm, in bowl speed:2-20rpm
• Speed of unloading disc: max. 135 rpm (smoothly regulated)
• Operation of loader/unloading disc – via joystick
• Operation of knife cover / bowl cover – via joystic
• Stuffing temperature control (continuous), informational sound signaling
• Automatic control for the exact dose of water
• Machine failure diagnostics system
• Control of loading hoist, disc unloader and bowl and knife’s cover
• Vacuum programming and control
• Communicative work control system
• 3 years warranty for the construction (body) of cutter.
• 18 months warranty on electronic elements
• Protective cover against water flooding
• Swindle pivot to adjust touch panel position against operator position

Optional Cooling:

With optional liquid Nx injection for cooling purposes the cutter is suitable for extend shelf shelf-life and meet the technological aspect for forming of products. Cooling provides the correct viscosity and product crystallization for forming, thus maintaining the product shape during further processing. Cooling also reduces bacterial growth and extends the shelf life of the mixture

What is included:

• software, installation of Nx cooling system on cutter :injection nozzle, swindle valves, collector

What is not included:

• Installation of fan for gas extraction and pipelines of the LN2 installation to the  cutter is in the duties of investor.

• Power 3ph 140kW
• Volume 330 litre
• Capacity 80-290kg product (depending on product type)
• Knife Speed Variable between 100 to 4500rpm
• Mixing Speed Variable between 100 to 300rpm
• Bowl Speed Variable between 2 to 20rpm
• Digital Thermometer included
• Control Panel Touch panel with joysticks to control covers, loader & unloader
• Weight 7800kg machine & 300kg control panel

Optional extras available:

• SCADA monitoring system with industrial computer
• Outside ventilation system
• Air conditioning system for electric box ( in case of high humidity or temp over 20’C)
• Remote drive of master switch (when electric box is located in another room)
• NX injection
• Oil water dosage with accuracy +/-0.25% based on flow meter: PROMASS 40E25
• Water dosage with accuracy +/-0.4%
• Machine available with or without hydraulic loading of 200 litre tote bins
• Auto lubrication of knife shaft
• Additional set of 6 knives
• Additional cabling length