- Please choose product options by visiting Mainca BC 2200 Bandsaw.
- For general production of smoked, steamed and raw sausages and vast possibilities in production of superb fine grain emulsion from crude materials like pig skin and tendons,
- For a very fine fresh and/or pre-cut frozen meat granulating dedication to Salami products
- Spiced stuffing preparation with other food products.
- Seafood – petfood – veggie food – pies – sweets – soup and souces – rework of products
Product Capacity:
- Boiled sausages: 160-170kg approx
- Cooked sausages: 155-160kg approx
- Raw sausages: 100-120kg approx
- Frozen products: 60-80kg approx
Standard equipment:
- Acid resistance – complete stainless realization according to CE directives
- Self – supporting solid stainless steel construction
- Cutter-head cover made of stainless steel
- Shortened cutting head to ensure the really uniform cutting results in all points of bowl
- Stable – shortened to minimum the distance between the edge of knives and surface of bowl – to ensure proper cutting in all batch.
- Knife cover – stainless steel, operated hydraulically
- Front cover – Plexiglas, operated hydraulically with revision hole to add spices
- Stable, heavy duty construction.
- Extremely easy to keep clean – all covers up, no problem to reach all places.
- Smooth control of all parameters: speed of knife shaft, speed of bowl,
- Central lubrication system for cutting shaft – also with diagnostic system
- Hydraulic unloading disc
- Hydraulic loading unit for regular 200 ltr. trolleys
- Temperature control of product in the bowl
- Semi-automatic key for cutter head
- Average thickness of bowl : 20 mm
- Programming and manual work mode.
- Lower acid resistant cover for motor protection
- Stainless steel feet with height regulation
- Connection cable covered with stainless steel tube (5m)
- All surfaces are subject to polishing
- All horizontal surfaces are done with 3 degrees inclination for gravity water removal.
- Stainless steel feet with height regulation
- AC drive motor as a standard. Producer Baumueller
- Connection cable covered with stainless steel tube (5m)
- Electric box with all components is separated from the cutter to avoid flooding
- Easily accessible inspection doors for mechanical parts of cutter
- Electric components from world-wide known producers: Danfoss, Mitsubishi, Schneider, ABB
- Inside ventilation of motor and electric components of machine
- Machine meeting Heath & Safety requirements
- Modern design – robust construction – reliability for many years
Control System:
- Touch panel with joystics to control the covers / loader/ unloader
- Control in utilizing up to 40 programs – possibility to determine the program according to: time of process, number of bowl, temperature of batch.
- Manual work mode
- Control of smooth regulation of rotation: in cutting speed: 100 – 4800 rpm, in mixing speed: 100 – 300 rpm, in bowl speed: 2 – 20 rpm
- Stuffing spreader speed: max. 140 rpm (smoothly regulated)
- Stuffing temperature control (continuous) – sensor located in the bowl
- Automatic control for the exact dose of water (optional)
- Machine failure diagnostics system
- Control of loading hoist, disc unloader and bowl and knife’s cover
- Communicative work control system
- USB – connection
- SCADA monitoring system (option)
- Touch panel is on special leg to ensure the operator friendly position for cutter’s work
- Once touch panel is out of the body – it is more difficult to be flooded during cleaning.
- Joysticks have a special protection frames to prevent from breaking down
- All control panel has special cover (movable) preventing from flooding
- Emergency stop on the control panel
- Position of the the touch panel can be regulated (left-right position) on swindle pivot.
- English/Dutch/German language as communicative language.
- Remote diagnostics via the Internet (option)
- Power 3ph 87.5kW
- Volume 200 litre
- Capacity 60-170kg product (depending on product type)
- Knife Speed Variable between 100 to 4800rpm
- Mixing Speed Variable between 100 to 300rpm
- Bowl Speed Variable between 2 to 20rpm
- Digital Thermometer included
- Control Panel Touch panel with joysticks to control covers, loader & unloader
- Weight 3400kg machine & 300kg control panel
Optional extras:
- Additional knife sets
- Auto water dosage
- SCADA monitoring system with industrial computer
- Outside ventilation system
- Air conditioning system for electric box (in case of humidity or temp over 20’C)
- Remote drive for master switch (recommended when electric box is located in another room)
- Additional cabling over 5m with st/st cover